Electrification Academy — Safe Battery Handling
Open-access battery education

Safer batteries start with the people who handle them.

We’re building free, open-access orientation modules for workers who are new to handling, transporting, and processing lithium-ion batteries — made for day one, not for the manual.

Electric VehicleHybrid Electric VehicleEnergy Storage SystemAviationData Center
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Follow the project and get early access when modules launch.

Batteries continue to power almost everything — and large-format batteries carry a big risk that needs to be understood.

For the people who work with batteries in the real world.

Who it’s for.

If you’re entering Michigan’s battery circular economy — or you help others get there — this is for you.

Technician in hi-vis jacket handling an EV battery pack on a workbenchImage source: Great Lakes Recycling

New & frontline workers

Anyone starting out in lithium-ion battery recovery, reuse, and recycling.

Haulers, recyclers & OEM teams

Operations teams handling, transporting, and processing battery materials.

First responders

Those who need clear, accessible awareness of lithium-ion battery hazards.

Workforce & community programs

Trainers, educators, and organizations bringing new workers into the field.

What we’re building.

There’s plenty of technical material out there. Almost none of it is built for someone walking in the door on their first day. Empower to Comply, Electrification Academy, and VMX are partnering to change that — a set of short, multimedia orientation modules covering the core safety, handling, and awareness concepts every frontline worker should know. Free. Public. Built with the people who actually do this work.

These modules build awareness and context. They are not compliance training and do not certify anyone to perform regulated tasks — they’re an on-ramp that helps workers gain confidence and prepare for what comes next.
NextCycle Michigan program

Developed in partnership across Michigan’s battery economy

This project is part of the NextCycle Michigan initiative — a collaboration between Empower to Comply, Electrification Academy, and VMX International. We’re interviewing battery recycling technicians and facility managers across Michigan to understand real-world pain points and build education that addresses actual workplace needs.

What we’re hearing so far

The same concerns keep surfacing — and they’re shaping exactly what we build.

Your turn

Tell us what’s missing — get the results back.

Your responses go straight into which modules we build first, and we’ll send the aggregated findings back when the survey closes. If you handle batteries day-to-day — or you’re the lead tasked with getting a team ready — this is your channel.

Contribute to the survey
10+

Michigan organizations have shared input so far

#1

Most-cited goal: establishing standardized safety practices

3

Sectors weighing in: recycling, dismantling, and emergency response

Who’s weighing in

  • Auto recycling & dismantling
  • Emergency response
  • Battery recycling & processing

Experience handling lithium-ion batteries

  • 0–5 years
  • 5–10 years
  • 10+ years
  • New to lithium-ion batteries

Safety topics stakeholders most want covered

Emergency response (thermal events)
Handling damaged batteries
Risk assessment (crashed/damaged units)
Vehicle extraction (removing the pack)
Packing & transport logistics
Chemistry & hazard identification
Proper on-site storage
Tooling & PPE
Pack dismantling
024681012

A battery spontaneously caught fire — outside the vehicle, with no previous damage.

Auto recycler, Michigan

Re-ignition after storing a damaged vehicle.

Fire department, Michigan

Always assume the pack is fully charged — even if it’s labeled as discharged.

Battery recycler, Michigan

Early stakeholder input gathered by Electrification Academy. Comments are anonymized and individual responses are kept confidential. Percentages above are illustrative placeholders pending full survey data.

Building on what already exists

We’re not here to reinvent the wheel. There’s already strong safety material out there — the gap we’re addressing is making it accessible, not adding to the pile. As we talk with stakeholders, people keep pointing us to resources they trust. We’re gathering them in one place so workers can actually find them — and we want yours.

WhatOrganizationLearn more
Electric-vehicle battery safe handlingSuppliers Partnership for the EnvironmentVisit
Battery collection best practicesU.S. Environmental Protection AgencyVisit
Lithium-Ion Battery Safety TipsMichigan Department of Environment, Great Lakes, and EnergyVisit
Incident Management Initiative (IMI)Energy Security AgencyVisit
HAZWOPER trainingOccupational Safety and Health AdministrationVisit
OSHA FactSheet 4480: Lithium-Ion Battery SafetyOccupational Safety and Health AdministrationVisit
Hazmat transport rulesU.S. Department of Transportation / Pipeline and Hazardous Materials Safety AdministrationVisit
Lithium Battery Guide for ShippersU.S. Department of Transportation / Pipeline and Hazardous Materials Safety AdministrationVisit
Advanced battery standardsNAATBatt InternationalVisit
Battery industry resourcesBattery Council InternationalVisit
Emergency responseVehicle manufacturers (OEMs)Visit

Know a resource we’ve missed?

If your team relies on something useful, send it our way.

Resources are listed for awareness based on stakeholder input. Listing here does not imply endorsement or affiliation.

Draft · For discussion

Where this is headed.

Today we’re listening. Battery Ready will publish open-access awareness content — context and orientation that helps workers understand what they’re handling. It is not regulatory training and is not a substitute for the formal training their employer is required to provide. The matrix below is an early sketch of where awareness content might add value.

CoreRecommendedAwarenessRegulation applies
Working draft — react to it
ModuleFrontline WorkerHauler / TransportRecycler / DismantlerSafety LeadFirst Responder
Battery chemistry & application overview
Major chemistries and how they appear in electric vehicles, energy storage systems, aviation, and data centers
Battery safety fundamentals
Voltage, current, and the pack–module–cell architecture
Chemistry identification
Telling Lithium Iron Phosphate from Nickel Manganese Cobalt for safe sorting and handling
Recognizing & assessing hazards
Early signs of thermal runaway, leaks, swelling, and off-gas
Damaged & high-risk batteries
Isolation and handling protocols for crashed, dropped, or compromised units
DOT
Safe storage
Buffer zones, fire-retardant barriers, isolation surfaces, and chemistry-aware layouts
OSHA
EPA / OSHA
Safe extraction, decommissioning & dismantling
Getting the battery out of the vehicle or system, discharging it, and opening the pack to a safe state
Transport & packaging awareness
Class 9 hazmat labeling, manifests, and certified container sealing
PHMSA / DOT
Manufacturing / assembly / disassembly safety
Cell, module, and pack operations across production and recycling lines
Facility setup & safety monitoring
Site design, alarms, and gas or temperature detection
OSHA
End-of-life pathways
Deciding between reuse, recycling, and disposal
Regulatory primer
Department of Transportation, Occupational Safety and Health Administration, and Environmental Protection Agency basics for your role
DOT
EPA
OSHA
Liability & insurance basics
Risk transfer, coverage gaps, and what insurers look for

Early working sketch — module scope and role groupings are not finalized. Agency labels mark where a topic is governed by federal regulation and where the corresponding formal training is delivered elsewhere (e.g., the 40-hour HAZWOPER required for first responders is not provided by Battery Ready). The cell weightings shown are a starting hypothesis to react to, not a prescription of what any employer should provide. Tell us where this is off — including where the regulatory mapping is incomplete.

Help shape what we build.

Before we finalize anything, we’re listening. Sign up to follow the project and get early access when the modules launch.

Stay in the loop